Dondi,
Like you, I also created an Excel file to keep track of the info for pod failures. I record the date I notified Insulet of the failure (I usually wait until I've had a few failures before calling and this allows me to keep tabs on which ones I have not yet reported). As soon as I can after a pod fails, I record the following info in my Excel file so I can subsequently report it:
o Failure date and time
o Number of hours worn before the failure occurred
o If failure occurred during a bolus, the bolus amount
o Reference number (recorded in the PDM under the alerts)
o Lot number (in tiny print on the pod)
o Pod number (also in tiny print on the pod)
o Location on the body where pod was worn
o Any other pertinent details that might be of use (e.g., double-clicked when pod was first put on, tiny drop of insulin oozed out of cannula when pod was taken off, unexplained blood sugar rise which could indicate basal failure too, etc.)
I had an average of 1 failure every month for the first 5 months of use. In the past 4 months, however, I haven't had another. For this reason, I think the bad pods might be lot-oriented so if yours come from a 'bad' lot, you may experience multiple failures. I get my supplies via 90-day purchases, so I may just be using pods now from a 'good' lot.
Nick